China wholesaler Zlyj-173-16 CZPT Vertical Anisotropic Single Screw Extruder Gear Reducer hypoid bevel gear

Product Description

 

Product Description

This gearbox is designed for plastic extrusion machine. It  meet JB/T9040-1999 standard.  The gear is made of high-strength alloy steel and hardened by carburizing and quenching. The accuracy of grinding teeth is higher than Level 6 and the hardness is HRC 54-62. In the front of output shaft,we assemble a thrust bearing with  high safety factor to bear the extrusion pressure of screw.

Detailed Photos

 

Loading capacity sheet of CHINAMFG and ZSYJ reduction gearboxes
Type ZLYJ ZSYJ
Spec     * * * * * * * * * * * *
112 133 146 173 200 225 250 280 315 330 375 395 420 450 500 560 630 450 560 530
-8 -8 -10 -12.5 -12.5 -16 -16 -16 -16 -16 -16 -16 -16 -12 -20 -20 -20 -32 -57 -44
                                         
Normal input power(kw) n=1500rpm
Ordinary reliable 15 22 30.8 39 55 75 82.5 116 171 _ 260 300 315 332 450 600 825 240 240 370
High reliable 10 15 18.3 30.8 45 60 67 75 116 207 207 240 250 266 350 550 675 200 220 315
                                         
  Allowable output torque(N.m)
Ordinary reliable 800 1165 1962 2484 4379 6568 7643 11822 17427 _ 26497 3571 32102 38599 5571 76433 105095 48917 87134 103694
High reliable 525 764 1165 1962 3583 5334 6306 7643 11822 21000 21096 24380 25478 33885 44566 70063 85978 40764 79873 88280

Recommended parameters of single-screw extruder machine reduction gearbox(Optional)
Type Spec. Power/Kw Speed-Input Speed-Output Load torque/N.m Axial force/KN Screw diameter Length-Diameter Ratio
ZLYJ 112-8 5.5 800 100 525 35 less than 35 25:1
113-8 6 800 100 764 39 50 25:1
146-10 11 1000 100 1050 54 55 25:1
173-10 18.5 900 90 1962 110 65 25:1
200-12.5 30 1000 80 3581 155 75 25:1
225-12.5 45 1000 80 5371 180 90 25:1
250-16 55 1120 70 7503 192 105 25:1
280-16 75 960 60 7643 258 110 25:1
315-16 85 960 60 13528 287 120 25:1
330-16 110 960 60 17528 360 135 25:1
375-16 132 960 60 21008 390 150 25:1
395-16 185 960 60 29442 400 160 25:1
420-16 160/220 960 60 31831 430 160/170
450-20 213 1000 60 40640 500 180 25:1
500-20 220 1000 50 42571 550 180 25:1
560-17 440 1000 50 84034 700 200 25:1
630-10 540 1000 50 15712 770 250 25:1
ZSYJ 450-32 200 1500 47 4 0571 500 165 25:1
560-57 220 1500 26 80802 700 190 25:1

Company Profile

Zhe jiang yifan gear box group CO., LTD was set up in 1970. It specializes in developing and producing small and medium-sized marine gearboxes, plastic extruder slowdown bins, Z4 DC motors,generators and so on.There are mainly 300 moreproduction equipments,including more than60 big,fine and expensive ones. The area of our company is 110, 000 square meters.There are 350 staff,and 25%of the total number are the middle and senior technical members. Since the venture,we commit toresearching and developing new products,and keeping improving the technology. We pay great attention to the after-salesservice. All of these efforts increase the developing footsteps of our company. We have strong technical strength , sophisticatedprocessing equipments,advanced products detection equipments,and own a complete security system including productsdesigned,mechanical processing,unit assembly,testing before coming out from the factory and after-sales service. Ourproducts have passed the ISO9001 Quality System Certification.

 

Certifications

 

 

Our Advantages

1: High transmission efficiency
2: Smooth operation and low noise
3: Small size and high carrying capacity.
4: Easy to disassemble and easy to install.

FAQ

Q: Are you trading company or manufacturer?
A: We are factory.
 

Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
 

Q: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.

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Application: Machinery
Function: Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step
Samples:
US$ 500/Piece
1 Piece(Min.Order)

|
Request Sample

screw gear

How do you install a screw gear system?

Installing a screw gear system, also known as a worm gear system, requires careful consideration and precise execution. Here’s a detailed explanation of the steps involved in installing a screw gear system:

  1. Design and Selection: Before installation, it is crucial to design and select the appropriate screw gear system for the specific application. Consider factors such as required torque, speed, load capacity, gear ratio, and environmental conditions. Choose a screw gear system that matches the application’s requirements and ensure compatibility with other components and machinery.
  2. Prepare the Components: Gather all the necessary components for the screw gear system installation, including the worm gear, worm wheel, bearings, shafts, and any additional accessories or support structures. Inspect the components for any damage or defects and ensure they are clean and properly lubricated.
  3. Mounting the Worm Gear: Begin the installation by mounting the worm gear. Securely attach the worm gear to the appropriate shaft or motor using suitable fasteners. Ensure that the alignment of the worm gear is accurate, and it is properly centered on the shaft to avoid any misalignment issues during operation.
  4. Mounting the Worm Wheel: Once the worm gear is in place, mount the worm wheel. The worm wheel should be positioned in such a way that it meshes smoothly with the worm gear. Ensure that the worm wheel is securely mounted, and any necessary bearings or supports are properly installed to maintain stability and alignment.
  5. Alignment and Adjustment: Proper alignment of the screw gear system is crucial for its efficient operation. Ensure that the worm gear and worm wheel are correctly aligned both axially and radially. Check for any excessive play or binding in the system. Make necessary adjustments to achieve optimal alignment and smooth meshing between the gears.
  6. Lubrication: Apply the recommended lubricant to the screw gear system. Proper lubrication is essential to minimize friction and wear, ensuring smooth operation and extending the system’s lifespan. Follow the manufacturer’s guidelines regarding the type and amount of lubricant to use.
  7. Testing and Fine-Tuning: After installation, perform thorough testing of the screw gear system. Check for smooth operation, proper engagement between the gears, and any abnormal noise or vibration. Fine-tune the system if necessary, making adjustments to achieve the desired performance and ensure optimal functionality.
  8. Regular Inspection and Maintenance: Once the screw gear system is installed and operational, it is important to establish a regular inspection and maintenance schedule. Regularly inspect the system for signs of wear, lubrication levels, and any potential issues. Perform routine maintenance tasks such as cleaning, lubrication replenishment, and component replacement as needed.

It is crucial to follow the manufacturer’s guidelines and specifications during the installation process. If unsure about any aspect of the installation, consult with experts or refer to the manufacturer’s documentation for detailed instructions specific to the screw gear system being installed.

screw gear

How do you calculate the efficiency of a screw gear?

Calculating the efficiency of a screw gear, also known as a worm gear, involves determining the ratio of input power to output power and considering various factors that affect the overall efficiency of the gear system. Here’s a detailed explanation of how to calculate the efficiency of a screw gear:

  1. Measure Input Power: The first step is to measure or determine the input power to the screw gear system. This can be done by measuring the torque applied to the input shaft and the rotational speed of the input shaft. The input power can then be calculated using the formula: Input Power (Pin) = Torque (Tin) × Angular Speed (ωin).
  2. Measure Output Power: Next, measure or determine the output power of the screw gear system. This can be done by measuring the torque exerted by the output shaft and the rotational speed of the output shaft. The output power can be calculated using the formula: Output Power (Pout) = Torque (Tout) × Angular Speed (ωout).
  3. Calculate Mechanical Efficiency: The mechanical efficiency of the screw gear system is calculated by dividing the output power by the input power and multiplying the result by 100 to express it as a percentage. The formula for mechanical efficiency is: Mechanical Efficiency = (Pout/Pin) × 100%.
  4. Consider Efficiency Factors: It’s important to note that the mechanical efficiency calculated in the previous step represents the ideal efficiency of the screw gear system, assuming perfect conditions. However, several factors can affect the actual efficiency of the system. These factors include friction losses, lubrication efficiency, manufacturing tolerances, and wear. To obtain a more accurate assessment of the overall efficiency, these factors should be considered and accounted for in the calculations.
  5. Account for Friction Losses: Friction losses occur in screw gear systems due to the sliding contact between the worm gear and the worm wheel. To account for friction losses, a correction factor can be applied to the calculated mechanical efficiency. This correction factor is typically determined based on empirical data or manufacturer specifications and is subtracted from the mechanical efficiency to obtain the corrected efficiency.
  6. Consider Lubrication Efficiency: Proper lubrication is essential for reducing friction and improving the efficiency of screw gear systems. In practice, the lubrication efficiency can vary depending on factors such as the type of lubricant used, the lubrication method, and the operating conditions. To account for lubrication efficiency, a lubrication factor can be applied to the corrected efficiency calculated in the previous step. This factor is typically determined based on experience or manufacturer recommendations.
  7. Include Other Efficiency Factors: Depending on the specific application and the characteristics of the screw gear system, additional efficiency factors may need to be considered. These factors can include manufacturing tolerances, gear wear, misalignment, and other losses that can affect the overall efficiency. It’s important to assess these factors and apply appropriate correction factors or adjustments to the efficiency calculation.

By following these steps and considering the various factors that affect the efficiency of a screw gear system, it is possible to calculate a more accurate estimate of the gear’s efficiency. Keep in mind that the calculated efficiency is an approximation, and actual efficiency can vary based on operating conditions, maintenance practices, and other factors specific to the gear system and application.

screw gear

What is a screw gear and how does it work?

A screw gear, also known as a worm gear, is a type of gear mechanism that consists of a screw-like gear (called the worm) and a toothed wheel (called the worm wheel or worm gear). The screw gear operates on the principle of a helical screw driving a toothed wheel to transmit rotational motion and power. Here is a detailed explanation of how a screw gear works:

  1. Configuration: The screw gear consists of two main components: the worm and the worm wheel. The worm is a cylindrical gear with a helical thread wrapped around it, resembling a screw. The worm wheel is a toothed wheel that meshes with the worm. The orientation of the helical thread on the worm and the teeth on the worm wheel is typically perpendicular to each other.
  2. Meshing: The worm and the worm wheel mesh together by engaging the helical thread of the worm with the teeth of the worm wheel. The helical thread on the worm acts as a screw, and as the worm rotates, it drives the rotation of the worm wheel. The teeth on the worm wheel provide the necessary contact points for the meshing action.
  3. Transmitting Motion: When the worm rotates, the helical thread transfers rotational motion to the worm wheel. The helical thread of the worm pushes against the teeth of the worm wheel, causing the worm wheel to rotate. The direction of rotation of the worm wheel depends on the helix angle and the direction of rotation of the worm. The gear ratio between the worm and the worm wheel is determined by the number of teeth on the worm wheel and the pitch of the helical thread on the worm.
  4. Mechanical Advantage: One of the key characteristics of a screw gear is its ability to provide a high mechanical advantage or gear ratio. The helical design of the worm and the worm wheel allows for a large number of teeth to be engaged at any given time, resulting in a high gear ratio. This makes screw gears suitable for applications that require a significant reduction in rotational speed or an increase in torque.
  5. Self-Locking: A unique property of screw gears is their self-locking capability. Due to the helical thread design, the friction between the worm and the worm wheel tends to hold the gear system in place when the worm is not rotating. This self-locking characteristic prevents the worm wheel from backdriving the worm. It provides inherent braking or locking action, making screw gears suitable for applications where holding position or preventing reverse rotation is necessary.
  6. Efficiency and Lubrication: Screw gears generally have lower efficiency compared to other types of gears due to the sliding action between the helical thread and the teeth of the worm wheel. The sliding motion results in higher friction and heat generation. Proper lubrication is essential to minimize wear and improve efficiency. Lubricants with good adhesion and boundary lubrication properties are commonly used for screw gears.

Screw gears are widely used in various applications, including machinery, automotive systems, conveyor systems, lifting equipment, and many others. Their unique characteristics of high gear ratio, self-locking capability, and compact design make them suitable for specific applications where precise motion control, torque multiplication, or holding position is required.

China wholesaler Zlyj-173-16 CZPT Vertical Anisotropic Single Screw Extruder Gear Reducer hypoid bevel gearChina wholesaler Zlyj-173-16 CZPT Vertical Anisotropic Single Screw Extruder Gear Reducer hypoid bevel gear
editor by Dream 2024-05-02

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